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Optical image size measurement

Fully automatic imager 4030CNC

Fully automatic imager 4030CNC
Product
description

Product description

Features

1. Measuring instrument structure and application features:



1. Whole machine mechanism: adopting natural marble flat base worktable, cantilever mechanism and sheet metal head cover. The accuracy of the equipment is stable, the environment is strong, the whole instrument is sturdy and not easily deformed, the design of the humanized operating mechanism is strong, simple and generous, and the measurement software is powerful and easy to operate.


2. Mechanism movement: The measuring instrument is driven and controlled by a three-axis automatic servo motor, which is driven by an imported servo motor and a high-precision grinding guide screw.


Class 00 marble structure is equipped with 3D professional automatic measurement software for mechanical transmission movement measurement.


3. Advantages of non-contact automatic measuring instruments: avoid human errors caused by the original man-made detection method of the "measured workpiece", and can avoid secondary damage caused by the measured workpiece due to human detection, and ensure the product of the measured workpiece The quality stability and standard consistency. It can improve the inspection efficiency of the production process several times, find and control the defective product rate in the production process in advance, reduce the cost of part of the manual inspection, and improve the timely rate of product shipments.


4. Applicable scope of the instrument: The measuring instrument can be applied to various large precision metal stamping plates, plastics,


Screen printing screen, acrylic board, LCP film, PCB board, LCD\TFT, glass cover, TP, super large liquid crystal display frame, etc. dimensional accuracy testing, and it is suitable for reverse engineering plane research and development, design, drawing editing, laboratory inspection room And other auxiliary measurement industries that require two-dimensional and three-dimensional detection.

 


5. The main function configuration of the instrument: The instrument cooperates with 3D professional automatic measurement software, 3D dedicated controller, 3D dedicated Taiwan Mingwei power supply, servo motor drive system, specific high-definition color CCD, 0.7-4.5 times specific high-resolution optical card slot Zoom lens, 3



Ring 8-zone multi-angle program-controlled wide-view light source, high-resolution grating ruler, specific computer, 19-inch LCD monitor, keyboard, mouse, operation


The controller chooses to control images and digital measurement.



6. The overall advantages of the instrument: 


A. It is suitable for many varieties, complex sizes, high precision requirements, and its effect is more convenient and quick, and it improves the efficiency of detection and measurement.



B. The advantages of the image processing function of the instrument include: automatic burr removal, burr function, automatic generation of measurement reports, statistics of test results, and


It can be connected to printers and other functions, adapting to a wide range of industries.

 


7. Cost saving: one machine can be multi-functional, which greatly reduces the cost of repeated purchase of testing instruments for users, and saves people at the same time.


The cost of labor and the use of repeated purchase of testing equipment occupy space. It can meet the greater development needs of user companies in the future, as well as the rapid expansion of product testing needs, and lay a solid foundation for users to ensure the quality of their products.


8. Optical path design: We will detect the size of multiple surfaces on the detection surface of the mobile phone shell, but the traditional image measuring instrument must be fixed with the help of a fixture

 


Multi-faceted measurement; now the four sides of the phone can be displayed on a plane at the same time through a corner prism;



                                       image.png

                实际效果图
image.png

 

At present, we place the product on the fixture for measurement, which will cause the second coordinate correction error, which is mainly related to the glass of the machine table,



There is a corresponding relationship between the flatness and perpendicularity of the fixture surface and the bottom surface; the best method at present is to solve it by establishing a secondary coordinate


The method is similar to the three-point or multi-point fitting plane of three coordinates (CMM), and the height and the height of other relative points are measured on the basis of this plane.


location information;


 

10.通过激光可以快速扫描产品表面翘曲度和平面度;

image.png

2. Technical parameters:

 






Technical Parameters







1


Instrument model



QC-4030CNC




















2


Instrument material


00 Class marble base, column, work surface











3


The external size of the host is about



880X600X950 mm












4


Optical glass table size



450X350mm










5


Actual effective range


X axis 400*Y axis 300*Z axis 150/200mm (marble base work platform)












6


The weight of the main body is about



320KG

















7


Linear accuracy error



X, Y axis linear accuracy (2+L/200)um











8


Surface lighting



3-ring 8-zone multi-angle program-controlled large field of view light source






9


Contour lighting



Programmable LED ultra-bright round cold light source



















10


Calculation and measurement function



3D professional precision measurement system software






11


Resolution



0.0001mm














12


CCD Video camera



United States TEO   800TV  CCD











13


Eyepiece



1X













14


Objective lens


0.7X~4.5X (special card position variable magnification fixed magnification high resolution optical lens)





















15


Optical magnification


30X230X













16


Power Supplier


Voltage AC 220V 50/60Hz

















17


Temperature and humidity


Temperature 23±5℃

Humidity 45%-75%



















Three, configuration list:

 

Attachment configuration list

 

序号

Name:

Unit

Quantity






1

Fully automatic instrument main body (body body)

PCS

1





2

Optical workbench glass

PCS

1





3

Automatic imaging instrument measurement software

PCS

1





4

Video Acquisition Card

PCS

1







5

Special controller

PCS

1





6

Special controller

PCS

1





7

Imager-dedicated computer host

PCS

1





8

 19 " LCD Monitor

PCS

1





9

Optical correction sheet

PCS

1






10

Dust cover

PCS

1





11

Instrument placement table

PCS

1





12

Specification Warranty Card Certificate

PCS

1





13

Handling screw

PCS

4





14

Shock absorption rubber cushion

PCS

4





 

Four: Equipment related picture description:


3D measurement software interface: (the new software has more complete and powerful functions. Interface control area adjustment; image area; tool menu area; clear at a glance)


image.png 

Instrument software function introduction


1. Dimension measurement: angle, diameter, radius, distance from point to line, distance between two points, eccentricity of two circles, distance between centers, distance from center to side, R angle, etc.


2. Shape and position tolerance: measure the roundness and straightness of the workpiece.


3. Marking function: It can mark all dimensions as complete as CAD.


4. Drawing: multi-point drawing line, multi-point drawing circle, the computer automatically captures, thereby improving accuracy and reducing human error,



The modification function allows you to draw whatever you want.


5. Reverse engineering: the actual shape of the workpiece in the real-time image can be depicted to form a complete engineering drawing.


6. Camera function: real-time images can be saved as JPEG format, and real-time images with drawing size can also be saved as JPEG format.

7. R angle function: unique way to take the arc R angle to reduce human error.


8. Customer coordinates: You can set the coordinate origin and X-axis direction of the actual workpiece in the real-time image. You can measure any linear dimension on the workpiece and mark the coordinate position without correcting it.



9. Data statistics: You will output the measured data for analysis. 


10. Bird's-eye view: You can observe the drawn workpiece graphics, have a CAD-like zoom in and out function, and can


Dimensioning in the whole image is synchronized with the annotations in the image.


11. Automatically capture the nodes of the graph line: you can automatically capture the starting point, midpoint, end point of the line, the center of the intersection of the two lines and other nodes.


12. NURBS curve: a spline curve can be drawn according to the irregular curve of the product shape.


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