The one-button image measuring instrument produced by Qicheng Group is a new type of image measuring technology. The difference between it and the traditional two-dimensional image measuring instrument is that it no longer needs a grating scale displacement sensor as the accuracy standard, and it does not use a large focal length lens to enlarge the product image to ensure the measurement accuracy. The one-button image measuring instrument uses a telecentric lens with a large viewing angle and large depth of field to reduce the contour image of the product by several or tens of times and then transfer it to a multi-megapixel high-resolution CCD camera for digital processing, and then have powerful calculations. The capable background drawing measurement software can quickly grab the product outline according to the pre-programmed instructions, and then compare it with the scale formed by the tiny pixels of the high-resolution camera to calculate the product size, and complete the evaluation of the dimensional tolerance. The one-button image measuring instrument has a simple body structure and does not require a displacement sensor scale. It only needs a telecentric zoom lens with a large viewing angle and a large depth of field, a high-pixel CCD camera and a powerful background software. One-button fast image measuring instrument, you only need to put the workpiece on the stage and press a button, the lens can quickly capture the overall image of the workpiece, and automatically complete the measurement of all positions and dimensions of the workpiece at one time. Directly import the CAD size and compare it with the real object. Such as burrs, large or small size, etc. One-button measuring machine is a one-button image measuring instrument developed to meet the needs of customers for quick measurement. The measuring instrument not only condenses a number of advanced technical achievements in the field of image measurement, but also incorporates the innovative measurement concept of rapid flash measurement. This image measuring instrument is especially suitable for batch measurement of small-sized workpieces such as auto parts, mobile phone accessories, gears, springs, screws, etc., with fast speed and simple operation; for complex workpieces, rapid measurement can be achieved with only one key, which greatly Improved measurement efficiency

The one-button image measuring instrument produced by Qicheng Group is a new type of image measuring technology. The difference between it and the traditional two-dimensional image measuring instrument is that it no longer needs a scale displacement sensor as a precision standard, nor does it pass through a lens with a large focal length.

The product image is enlarged to ensure measurement accuracy. The one-button image measuring instrument uses a telecentric lens with a large viewing angle and large depth of field to reduce the contour image of the product by several or tens of times and then transfer it to a multi-megapixel high-resolution CCD camera for digital processing, and then have powerful calculations. The capable background drawing measurement software can quickly grab the product outline according to the pre-programmed instructions, and then compare it with the scale formed by the tiny pixels of the high-resolution camera to calculate the product size, and complete the evaluation of the dimensional tolerance. The one-button image measuring instrument has a simple body structure and does not require a displacement sensor scale. It only needs a telecentric zoom lens with a large viewing angle and a large depth of field, a high-pixel CCD camera and a powerful background software.

One-button fast image measuring instrument, you only need to put the workpiece on the stage and press a button, the lens can quickly capture the overall image of the workpiece, and automatically complete the measurement of all positions and dimensions of the workpiece at one time. Directly import the CAD size and compare it with the real object. Such as burrs, large or small size, etc. One-button measuring machine is a one-button image measuring instrument developed to meet the needs of customers for quick measurement. The measuring instrument not only condenses a number of advanced technical achievements in the field of image measurement, but also incorporates the innovative measurement concept of rapid flash measurement. This image measuring instrument is especially suitable for batch measurement of small-sized workpieces such as auto parts, mobile phone accessories, gears, springs, screws, etc., with fast speed and simple operation; for complex workpieces, rapid measurement can be achieved with only one key, which greatly Improve measurement efficiency.

Advantages of one-button measuring instrument

(1). The measurement speed is extremely fast, and the drawing, measurement and tolerance evaluation of dimensions within 1000 can be completed in 1 to 3 seconds. The efficiency is traditional

Dozens of times the two-dimensional image measuring instrument.

It avoids the influence of Abbe error due to the increase of the measuring stroke. The repeated measurement accuracy is high, which solves the phenomenon of poor consistency of repeated measurement data for the same product.

The structure of the instrument is simple, no displacement ruler or grating ruler is required, and no need to move the worktable during the measurement process, so the stability of the instrument is very good.

Because the precision scale is the pixel of the CCD camera, and the pixel will not change with time, nor will it be affected by temperature and humidity, the accuracy of the instrument is relatively stable, and the measurement accuracy can be automatically calibrated through software.

It is suitable for the measurement and tolerance evaluation of the basic geometric dimensions of the plane with relatively small products and regular and smooth contours.

(1). The measurement speed is extremely fast, and the drawing, measurement and tolerance evaluation of dimensions within 1000 can be completed in 1 to 3 seconds. The efficiency is traditional

Dozens of times the two-dimensional image measuring instrument.

To avoid the influence of Abbe error due to the increase of the measuring stroke. The repeated measurement accuracy is high, which solves the phenomenon of poor consistency of repeated measurement data for the same product.

The structure of the instrument is simple, no displacement ruler or grating ruler is required, and no need to move the worktable during the measurement process, so the stability of the instrument is very good.

Because the precision scale is the pixel of the CCD camera, and the pixel will not change with time, nor will it be affected by temperature and humidity, the accuracy of the instrument is relatively stable, and the measurement accuracy can be automatically calibrated through software.

It is suitable for the measurement and tolerance evaluation of the basic geometric dimensions of the plane with relatively small products and regular and smooth contours.

1. Features of the instrument:

◆Accurate flash measurement, one-click access;

◆Fast speed, high efficiency, can measure all dimensions of the product within 0.8 seconds, and automatically judge OK and NG, suitable for batch measurement needs;

◆The operation is simple, one key press, you can quickly complete all the measurement processes, and output the measurement results;

◆Automatic image registration function, no need to locate the workpiece, no fixtures, and the products can be placed randomly, which can realize automatic identification and measurement;

◆The measurement results can be exported to Excel, CAD and other formats;

◆Large-aperture American bi-telecentric lens, large field of view, to achieve panoramic measurement;

◆Using Gigabit network image sensor, high resolution;

◆The measurement process does not require platform movement, and the accuracy is reliable;

◆It is equipped with a wealth of external interfaces, which can be customized and integrated into the production line to realize fast online measurement.

2. Software function introduction:

Product program setting: Users can set different programs according to different products. As long as the size of the product to be measured is edited and saved, in the second use, open the saved program to realize automatic running measurement.

One-button operation: The operation is simple, one-button press, you can quickly complete the measurement process of all product dimensions, and output the measurement results.

Related surveying and mapping functions: intersection, distance, mirror image, included angle, point circle tangency, two circle tangency, etc.

Marking dimensions: Any geometric dimensions of the work surface can be marked in real-time images, and dimensions of different heights such as angle, width, diameter, radius, and center distance.

Alarm function: When the device is in an abnormal state, you can refer to the alarm information to reset the device and perform corresponding operations in time

Data recovery and backup: If the equipment is used for a long time, in order to avoid the loss of PC data, the measured data can be backed up to other places, and it can be restored at any time if necessary.

Algorithm: The software calculates automatically.

Automatically measure points, straight lines, circles, arcs, etc., to meet the needs of special products.

Snapshot: Take a single photo function.

Picture output: The measurement results can be output in picture format.

Setting tolerance: The actual size of the product can be set to exceed the range, and it will be warned with a red background.

Analysis: CA, CP, CPK, DRL, DRR, DR, MAX, MIN, AVG, RANGE, STD can be calculated, and

Draw X-R graphs, scatter graphs, line graphs, histograms, etc.

Send to AutoCAD: The primitives drawn in the real-time image according to the shape of the actual workpiece can be directly output to AutoCAD as engineering drawings.

Three, specific parameters

Measuring speed: 2S/PC, refer to the feeding speed

Measurement accuracy: +-8 μ

Operation mode: manual loading and unloading one-button measurement, data is automatically saved and OK/NG is judged. There are ports to choose to realize automatic loading and unloading automatic measurement.

Platform mechanism: use precision stainless steel mechanism to ensure measurement accuracy

Software function: One-button fast measurement, fast and accurate, and can be customized according to customer requirements

Product fixing method: random placement

Equipment voltage: AC220V (in line with national standards, including leakage protection, human body protection

Picking and unloading method: manual loading and unloading, automatic loading and unloading are available for selection.

Measurement method: optical static measurement.

Number of operators: 1

Test object: The sample provided by the customer before the equipment is produced shall prevail. It is suitable for batch measurement of small size workpieces such as auto parts, mobile phone accessories, gears, springs, screws, etc., with fast speed and simple operation; for complex workpieces, rapid measurement can be achieved with only one key, which greatly improves the measurement efficiency.

Fourth, the installation, commissioning and acceptance of the system

, Use environment

The measurement system is a high-tech mechatronics equipment. In order to ensure the high precision and operational stability of the instrument, there are certain requirements for the working environment:

◆Avoid equipment that seriously affects the signal transmission of the measuring instrument, such as strong electricity and strong magnetic field. Such as: electric welding machine, launch tower, etc.

◆Using a three-core power supply to ensure a good grounding of the measuring instrument and avoid the interference of various AC clutter.

◆The voltage is required to be stable, avoid large fluctuations, and it is better to use a voltage stabilizer.

◆The machine cannot work in environments with strong acid, strong alkali, dust, high humidity and large temperature difference.

, Power requirements

It is 220 volts for basic indoor electricity, and no power electricity is needed. It is better to have a UPS stabilized power supply. 3. Matters needing attention

◆Users make preparations according to the equipment installation requirements provided by the manufacturer.

◆Equipment installation is handled by a person sent by the manufacturer.

◆The commissioning of the equipment is responsible for the commissioning by the manufacturer. After commissioning, both parties will confirm the acceptance.

5. Technical training

After the equipment arrives, the seller provides the buyer with on-site training (including installation, commissioning, equipment operation, daily mechanical and electrical maintenance and measurement training for typical parts). After the training is completed, the buyer's trained personnel can operate the equipment independently.

Sixth, technical service and warranty

. This system has a lifetime warranty, free for two years (except for machine failures caused by improper operation by the customer);

. The manufacturer sets up a dedicated telephone line to provide technical support to customers;

. In order to ensure the interests of customers, the company shall bear related responsibilities (except for force majeure) for quality problems caused by the system itself during the use of the user.

. Under the conditions of the use environment, the customer must use the system strictly in accordance with the normal operating specifications. If there is a fault that the customer cannot eliminate, contact the technical department of the company as soon as possible, and cannot repair it without authorization (unless the company is professional Under the telephone guidance of technicians), our company provides free or paid after-sales maintenance services in accordance with the after-sales service manual.

Under normal use of the system, hardware problems will be guaranteed for one year, and paid services will be provided for life.

Shenzhen Qicheng Instrument Equipment Co., Ltd.

Contact: Cheng Nan

13537820887