Stamping and unloading robotic arm solution
Overall machine information
The Project | The Project | The Project |
Function introduction | Function introduction | Function introduction |
Note | Note | Note |
Use | Use | Use |
The stamping products is automatically processed up and down | The stamping products is automatically processed up and down | The stamping products is automatically processed up and down |
Device Size mm (LWH) | Device Size mm (LWH) | Device Size mm (LWH) |
900*800*1500 | 900*800*1500 | 900*800*1500 |
Machine appearance
Brief Introduction
CCD
Pick and place cover mechanism
Misdivision agency
Adsorption feeding mechanism
Product organization
Nao Zhen
Double pick and place gripper
Vibrating plate
Robotic arm
Negative pressure pipeline
cutting machine
Finished box
Cleaning roller
cutting machine
Turntable:
Four tool placement positions are set on the turntable
Tooling:
Direct use of your existing stamping tooling can ensure the consistency of the production process to the greatest extent
induction:
Install sensors under the turntable to monitor the rotation position of the turntable in real time
Quarter divider:
Driven by a stepper motor,
Make it rotate 90° every time
Stepper motor:
Drive the splitter movement through the chain
Design ideas:
Relying on the equal-angle rotation characteristics of the divider, the tooling rotates counterclockwise along the output axis of the divider, so that the flow of the tooling is rationalized
Feeding system
5 Outlet:
In order to ensure that the production flow channel provides 4pcs products at the same time
Product form;
Since the tooling directly uses your existing tooling, the feeding system is customized according to the tooling
Vibration plate:
After the products are poured into the tray, they are screened by vibration, and the products are arranged in a specified form.
Direct vibration:
Through vibration, the product moves forward in a straight line to the front end of the runner
Design ideas:
The combination of vibrating plate and direct vibration transforms the product from a disordered state to an ordered state, thereby solving a series of manual operations such as manual screening and manual arrangement.
Misdivision device
Foreword terminal:
5 The end of the forehearth,
The feeding mechanism sucks the product from here into the punching tooling.
Sliding table cylinder:
The cylinder is driven by air pressure to move back and forth.
Bracket:
The height of the support can be adjusted to ensure that the 5 spout channels and the end of the material channel maintain a uniform level.
Design ideas:
Driven by an air cylinder, the forehearth terminal and the 5-outlet forehearth on the direct vibration are in the wrong position to prevent subsequent products from interfering with the absorption of the end product. Ensure that there is no interference in the process of product absorption.
Product organization
Lead screw slide:
Driven by a servo motor, it provides a stable horizontal movement platform.
Sliding table cylinder: reciprocating during the feeding process,
servo motor:
Provide power for the screw slide table,
Make the sliding table move
Design ideas:
The mechanism combines the lead screw slide table and the slide table cylinder to form a YZ-direction movement platform on the equipment, so that the product can be put into the tooling at the preset speed and position at the end of the runner. Realize 100% automatic feeding.
CCD
The camera is hung directly above the No. 1 station. When the feeding action is completed, the posture of the product in the tooling is detected
Design ideas:
Through visual inspection, control whether the products in the tooling are placed in the right position
Slide 10
Cover handling & unloading cleaning
servo motor:
Drive the sliding table cylinder module to move left and right through belt drive
Take the cover plate mechanism:
Take out the tooling cover from No. 4 position and put it into No. 2 station
Adsorption feeding mechanism:
After the cover plate A is removed, the product is taken out of the tooling and put into the finished box through the suction cup.
B. After the blanking is completed, the blowing hole next to the suction cup blows air to clean the tooling
Cleaning brush:
After reaching the defined number of work, the motor drives the brush to rotate and clean the residue of the tooling
Design ideas:
By taking the cover plate mechanism, the transitional flow of the tooling cover plate is realized. At the same time, put the finished product into the finished product box to complete the material receiving action.
Slide 11
Negative pressure pipeline
Negative pressure suction port
Design ideas:
In the process of rotating and cleaning the brush, the negative pressure adsorption is turned on at the same time to suck away the debris in the tooling and improve the cleanliness of the machine.
Slide 12
Robotic arm
6-axis robotic arm
Manipulator No. 2 Claw:
The product tooling that has been stamped and processed is clamped and returned to the third station of the equipment
Customer's on-site punching station
No. 1 claw of robotic arm:
Clamp the product tooling that has not been stamped and put it into the punch
Design ideas:
Since the stamping and tooling are both used by your company, a robotic arm is needed to adjust the positions of the two toolings to complete the stamping action.
Action description
Station 2:
Move the cover plate from No. 4 station to the tooling at No. 2 station
Station No. 1:
The loading robot sucks the product from the end of the runner and puts it into the tooling until the tooling is full of products
CCD detects whether the product is placed upright
Station No. 3:
The robot arm swaps the tooling of No. 3 station with the tooling of the customer's on-site punching station.
Station No. 4:
After the cover is transported to the No. 2 station, the unloading mechanism puts the product into the finished box, and blows the tooling and rotates the brush to clean
